Located in Ningbo, one of the world's major harbor cities, Alustar benefits from efficient logistics and convenient access to international shipping routes. This location helps the company support customers across Europe, Japan, America, and other global markets.
Founded
Established in 2007
Core Material
Food-contact aluminum foil
Main Markets
Europe, Japan, America, and global buyers
Custom Work
Special designs and tooling available
Direct B2B procurement
Custom Aluminum Foil Containers
Develop a container around the required shape, size, depth, rim, thickness, lid, drawing, tooling trial, filled test, and production approval.
Manufacturing
Custom Aluminum Foil Packaging: OEM and ODM Options for Food Brands
For most buyers, the fastest custom packaging route is to use an existing tray mold, confirm lid fit, then customize carton, label, embossing, or sleeve before considering new tooling.
Custom aluminum foil packaging does not always require a new mold. Many food brands can launch faster by selecting an existing container size and customizing outer cartons, barcodes, labels, sleeves, or embossed branding.
Manufacturing
OEM vs ODM Foil Packaging: Which Manufacturing Model Fits Your Brand?
Choose OEM when you already have a defined product specification; choose ODM when you want the supplier to recommend sizes, lids, packing, and launch-ready options.
OEM usually starts from a buyer's target specification, drawing, sample, or brand requirement. ODM usually starts from the factory's existing product range and development experience.
Engineering & Customization
Five Patented Reinforced Aluminum Foil Container Designs: From Sketch to Production
Alustar's five design-patented container structures are intended to distribute load more effectively through the base, opening, rim, and corners. Buyers should verify any strength advantage with like-for-like filled tests using the same material, dimensions, piece weight, temperature, support, and handling route.
A foil container does not become dependable because one rib looks deep. Base geometry, wall transitions, opening, rim, and corner radius work as one load path when a filled tray is lifted, stacked, transported, reheated, or served.
Buyer Resources
Foil Tray Lid Compatibility Guide: Board, PET Dome, PP Lid, and Sealing Film
Choose lids by application: board lids for economical takeaway, PET dome lids for display, PP lids for some chilled and delivery routes, and sealing film for automated meal packing.
A foil tray can look correct in a catalog and still fail in real delivery if the lid does not match the rim tightly. The rim profile, rolled edge width, corner radius, tray depth, and filling height all affect how the lid performs.
Check the lid after hot filling and cooling.
Stack filled trays for a realistic delivery test.
Confirm whether the lid is for heating, display, transport, or sealing only.
Size Guide
Product Range
Start with real Alustar products, then confirm the application, finished-piece specification, lid and packing as one order.
SF672C 3.5 L Deep Half-Size Foil Pan – 2-Cavity Grid-Pattern Tooling. Dimensions: outer 325x260 mm, inner 300x235 mm, bottom 260x200 mm, height 65 mm.
MOQ · OEM / ODM · RFQ
Send a quote-ready buying brief
A useful RFQ lets engineering, production, quality and logistics price the same requirement.
Food or application and filled weight
Drawing, sample or target dimensions
Lid, sealing and temperature route
Trial quantity and annual forecast
Logo, artwork, inner pack and carton
Destination market, documents and delivery term
Buyer Resources
Aluminum Foil Container MOQ Guide: What Affects Minimum Order Quantity?
MOQ is not one factory-wide number. A plain tray from an existing mold may start with a production-friendly trial quantity, while a printed retail pack, embossed logo, special coating, dedicated lid, new tool, or low-volume mixed SKU adds a separate material or setup minimum. Break the project into tray, lid, artwork, carton, tooling, and shipment MOQs before negotiating a launch plan.
Aluminum Foil Container Quality Inspection Checklist Before Shipment
A useful pre-shipment inspection starts with the approved sample and order specification, then records the sampling plan, defect limits, nine checklist items, measurements, functional tests, and final pass, hold, or corrective-action decision.
From a food-packaging idea to a validated foil container.
Alustar does more than select a catalogue size. Its team can translate a food portion, load, lid, equipment envelope, packing route, and brand requirement into a structural concept, controlled 2D drawing, 3D forming review, tooling trial, and finished container.
Concept sketch and functional requirement translation
Controlled 2D engineering drawing and revision management
3D forming, draft, rim, reinforcement, and nesting review
Tooling trial, dimensional checks, filled-route validation, and mass-production approval
Workshop & Production
Real production scenes from stamping, inspection, packing, and finished-goods handling.
The workshop uses organized equipment layouts, clear logistics aisles, and hands-on checks to support stable aluminum foil container production and export packing. Buyers can review shapes, rim structures, lid compatibility, packed samples, and display ranges before confirming tooling or bulk orders.
Clean production floor
Packing operation
Packaged samples
Certificates
Compliance & Food Contact
Review the published document scope, date, tested sample and stated result, then confirm which files apply to the actual order.